Assembly/Secondary

Injection Molding Manual Assembly

In today’s economy, many businesses outsource plastic component assemblies to third-party manufacturers to save money. Although this idea is initially positive, the workforce and shop space needed to receive and assemble piece parts into a final product can be both time consuming and incredibly expensive.

Streamline delivery of end products built with injection-molded plastic parts to market with high-value manual assembly services from Bruin Manufacturing. A leading plastic injection molder specializing in around-the-clock production of plastic parts, we also offer our clients value-added assembly services to simplify production, eliminate unnecessary transportation and ultimately further reduce an upper-level item’s total build cost and lead time.

Plastic Injection Molding Manual Service

When taking advantage of our manual assembly capabilities, your injection-molded plastic components are hand-assembled immediately after coming off production lines. Our highly trained technicians handle parts with care, joining mating parts with a keen eye for quality. Additional benefits of Bruin Manufacturing’s manual assembly services include:

Manual Assembly Applications

Having our team assemble your injection-molded plastic products manually keeps fabrication and build activities under one roof. This helps reduce variability, eliminate bottlenecks and provide consistent output. Our hand-assembly services are ideal for companies in the following business sectors:

To further simplify your injection-molded plastic assembly supply chain, upon request Bruin Manufacturing can package and ship the products we mold and assemble per your delivery criteria.

Take the hassle out of injection-molded plastic component assembly by letting Bruin Manufacturing do it. Your products are in good hands with us.

Injection Molding Automatic Assembly

A primary concern for any manufacturer is confirming the products they bring to market are optimally designed, aesthetically pleasing and functional. Confirm the plastic components or assemblies your design produces perform as intended with high-quality prototyping services from Bruin Manufacturing.

Automatic Assembly Benefits

When designing a pair of injection-molded thermoplastic parts that will be mated together, our designers and engineers can develop molds with distinct mechanisims that connect the parts together during the mold cycle. Self-assembling molds, which are also called self-mating molds, offer a variety of benefits:

Automatic Assembly Capabilities

Another way Bruin Manufacturing automatically assembles the injection-molded plastic parts we make is with custom-built robotics. We can design and fabricate automated assembly cells onto the end of each production line or in a designated assembly area and put together components. These cells can be customized with an array of capabilities, examples of which include:

Automated assembly cells enable flexible, reliable assembly of injection-molded plastic parts and are custom designed for specific applications. As a result, they are ideal for high-volume orders. Additional benefits of our automated assembly cell solutions include:

Automatic Assembly Applications

Having us assemble your injection-molded plastic products keeps fabrication and build activities under one roof. This helps reduce variability, alleviate bottlenecks and provide consistent output. Our automated assembly services are ideal for companies in the following business sectors:

Bruin Manufacturing adds flexibility to your supply chain by offering a variety of custom automated assembly solutions at competitive prices.

Ultrasonic Welding Plastic Parts

When you need to join two injection-molded plastic parts, it’s highly likely that ultrasonic welding is your best choice. It takes seconds and results in high-performing, long-lasting products.

Take your plastics parts to the next level with high-quality ultrasonic welding capabilities from Bruin Manufacturing. A leading injection-molded plastic fabricator, we offer our clients value-added ultrasonic welding to simplify production, eliminate downtime and further reduce an upper-level item’s total build cost.

Ultrasonic welding is an industrial technique in which high-frequency ultrasonic acoustic vibrations are locally applied to workpieces being held together under pressure to create a solid-state weld. Unlike friction or vibration welding processes, where one of the two parts is moved to create friction, ultrasonic welding produces friction from acoustic energy that generates heat and joins the two pieces together at a molecular level.

Ultrasonic Welding Benefits

The bonds our highly skilled technicians produce with ultrasonic welding are clean, smooth and robust. The process does not leave behind beads of rough and porous filler material that can cause leaks, disturb fluid flow paths and foster bacteria growth. Also, there are no connective bolts, nails, soldering materials, and adhesives. Additional benefits of ultrasonic welding include:

Ultrasonic Welding Applications

Ultrasonic welding is commonly used in plastics fabrication, especially for joining dissimilar materials such as hard and soft materials. Applications that can benefit from ultrasonic welding include:

Ultrasonic welding is a quick, clean, and cost-effective way to bond plastic parts. At Bruin Manufacturing, we are committed to quality and dedicated to our customers.

Specialty Injection Molding Packaging

A lot goes into the successful production of injection-molded plastic parts and assemblies. From research and design to testing and validation, behind each product are immeasurable man hours and financial investments. That work, time and money go to waste when products reach the end destination in a damaged, contaminated or otherwise unusable state as a result of subpar packaging.

Injection Molding Custom Packaging

At Bruin Manufacturing, custom packaging isn’t boxes stuffed with your plastic parts or assemblies and a handful of poly-bags. When partnering with us, you’ll get boxes and protective layers explicitly tailored for the parts being shipped. Examples of potential packaging options include:

Injection Molding Custom Protective Packaging

In transport, packages are subject to drops, rough handling, and movement. These actions increase the probability of damage, which can lead to unwanted downtime while awaiting replacement parts. Custom protective packaging, however, can shield items from physical harm and damage.

Better protect your injection-molded plastic parts and assemblies with custom packaging solutions from Bruin Manufacturing. A leading injection-molded plastics fabricator, we offer product-specific packaging of items manufactured at our shop. This can help our clients streamline their supply chain, improve delivery reliability and reduce administrative costs.

For custom packaging of injection-molded parts and assemblies, Bruin Manufacturing is here to help. Let’s build a perfect packaging solution together.

FAMILY OWNED PLASTIC INJECTION MOLDING COMPANY

Headquartered in Marshalltown, IA since 1949

At Bruin Manufacturing, we are the small parts problem solvers. We offer total, integrated custom injection molding services that can meet your needs for quality, time, and price.